Step 1: Dehusking
The first step in rice processing is dehusking, where the outer husk of the paddy grain is carefully removed. This process transforms raw paddy into brown rice. At Alija Organic Foods Pvt. Ltd., we use modern dehusking machines that ensure minimal grain breakage while preserving the natural nutrients of the rice.
Step 2: Whitening
Once the husk is removed, the rice goes through the whitening process. In this stage, the bran layers surrounding the rice kernel are gently removed. This step enhances the texture, appearance, and cooking qualities of the rice, ensuring that the grains are uniform and smooth.
Step 3: Polishing
Polishing is a critical step that gives the rice its signature glossy, white finish. It not only improves the visual appeal but also enhances the taste and aroma of the rice. Our advanced polishing techniques ensure the rice remains free from impurities while retaining its natural fragrance.
Step 4: Grading
After polishing, the rice is graded into various categories based on grain length, size, and overall quality. This ensures that only the finest grains are selected for premium packaging and export. Grading allows us to meet the diverse needs of our clients, from households to international markets, with consistency and reliability.
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Employing Rubber Roller Technology for Husking
At Alija Organic Foods Pvt. Ltd., we use advanced rubber roller technology for husking, which ensures gentle removal of the husk from paddy grains. Unlike traditional methods, this modern approach minimizes grain breakage, preserves nutritional value, and delivers higher yield with superior quality.
Two-Stage Whitening Process
To achieve a refined and uniform appearance, we employ a two-stage whitening process. This method carefully removes the bran layers from rice kernels in two steps, ensuring consistency, smoothness, and reduced damage to the grains while maintaining their natural aroma.
Employing Paddy Separators
Our milling units are equipped with high-precision paddy separators that effectively distinguish unhusked paddy grains from brown rice. This ensures that every kernel that moves forward in the process is properly dehusked, contributing to higher efficiency and improved overall quality.
Replacement of Old Machinery with Modern Technology
We have modernized our operations by replacing traditional stone disk hullers and vertical cone polishers with emery-coated cylinders, friction-type whitener polishers, and advanced dry & wet mist polishers. This upgrade ensures better polishing, enhanced grain quality, and an improved glossy finish, all while maintaining energy efficiency and reducing wastage.
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Certification
APEDA
Agricultural and Processed Food Products Export Development Authority
ISO 9001:2015
International Organization for Standardization
SFDA
Saudi Food and Drug Authority